The significance of collective role of QbD and PAT Tools in the Pharmaceu-tical Process Automation
Keywords:
Quality by design, PAT, Design of experiment, Pharmaceutical manufacturing, Critical quality attributes, Quality risk management, Design space, Quality target product profileAbstract
Pharmaceutical industry has always been striving on product Quality, Efficacy and safety and now one step ahead the process automation also under transformation. However at past these attributes were not so much focused or mandatory. In earlier days the traditional quality by testing (QbT) approach was being followed, the product quality and performance are predominantly ensured by end product testing, with limited understanding of the product, process and critical process parameters understanding. In recent days these quality, safety & efficacy of the products are the prime focus, thus the Regulatory bodies are emphasizing on implementing quality by design (QbD) and Process analytical tools (PAT) , the science based approach for better products & process understanding by reducing process variation and the enabling process-control strategies. In this regards, pharmaceutical industry is currently undergoing a significant transformation to streamline their R&D process, provide greater manufacturing flexibility and control, and to reduce regulatory burden. However, till date there is limited understanding and major concerns regarding the implementation of QbD principles and PAT in the pharmaceutical arena. The objective of this article is therefore to provide a comprehensive understanding on various aspects of QbD and PAT, along with addressing the concerns related to its implementation to achieve the pharmaceutical process automation.
Downloads
References
Bradley Diehl, Bronwyn Grout, NIR Spectroscopy - Just One of Many Analytical Tools for PAT, Amer. Pharm. Rev. 3, 70-74 (2011).
Frederick T. Mattrey, Sarah Dolman, Jason Nyrop, Peter J. Skrdla, On-line FTIR Monitoring and Simultaneous Optimization of a Strecker Reaction Performed in a Laboratory Scale Flow-Through Reactor, Amer. Pharm. Rev. 14(7) (2011).
Shelly Li, Application of On;ine Reaction Monitoring by Raman and Infrared Spectroscopy in Early Development, Amer. Pharm. Rev. March, 62-67 (2010).
Yong Zhou, Rebecca LoBello, Chunsheng Cai, Nicole Crane, Faiza Poshni, William W. Porter, Sonja S. Sekulic, Howard W. Ward II, Daniel R. Brannegan, Elizabeth D. Stanley, Christine L. Robert P. Cogdill, Carl A. Anderson, James K. Drennen III, Using NIR Spectroscopy as an Integrated PAT Tool, Spectroscopy 19(12), 104-109 (2004).
Phil Borman, Phil Nethercote, Marion Chatfield, Duncan Thompson, Keith Truman, The Application of Quality by Design to Analytical Methods, Pharmaceutical Technology 31, 142 (2007).
Mark Schweitzer, Matthias Pohl, Melissa Hanna-Brown, Phil Nethercote, Phil Borman, Gordon Hansen, Kevin Smith, Jaqueline Larew, Implications and Opportunities of Applying QbD Principles to Analytical Measurements, Pharm. Tech. 34 (2) 52 (2010).
Frederick C Vogt, Alireza S Kord, Development of Quality-by-Design Analytical Methods, J. Pharm. Sci. 100, 797-812 (2011).
Devesh A. Bhatt, Smita I. Rane, QbD Approach to Analytical RP-HPLC Method Development and its Validation, Int. J. Pharm. and Pharm. Sci. 3(1), 179-187 (2011).
Kate Monks, Hans-Jürgen Rieger, Imre Molnár, Expanding the term “Design Space” in high performance liquid chromatography (1), J. Pharm. Biomed. Anal. 56(5), 874- 879 (2011).
Frederick G. Vogt, A Multi-Disciplinary Approach to the Solid-State Analysis of Pharmaceuticals, Amer. Pharm. Rev. 11, 50-57 (2008).
Charlotte Eliasson, Neil A. Macleod, Linda C. Jayes, Fiona C. Clarke, Stephen V. Hammond, Mark R. Smith, Pavel Matousek, Non-invasive quantitative assessment of the content of pharmaceutical capsules using transmission Raman spectroscopy, J. Pharm. and Biomed. Anal. 47(2), 221-229 (2008).
Marcel Blanco, Manel Bautista, Manel Alcala, Preparing Calibration Sets for Use in Pharmaceutical Analysis by NIR Spectroscopy, J. Pharm. Sci. 97(3) 1236-1245 (2008).
George X. Zhou, Zhihong Ge, Jason Dorwart, Bill Izzo, Joseph Kukura, Gary Bicker, Jean Wyvratt, Deter-mination and Differention of Surface and Bound Water in Drug Substances by Near Infrared Spectroscopy, J. Pharm Sci 92(5) 1058-1065 (2003).
Howard W. Ward, Frank E. Sistare, On-line determination and control of the water content in a continuous conversion reactor using NIR spectroscopy, Anal. Chim. Acta. 595(1-2), 319-22 (2007).
Koji Muteki, Vidya Swaminathan, Sonja S. Sekulic, George L. Reid. De-risking Pharmaceutical Tablet Manufacture Through Process Understanding, Latent Variable Modeling, and Optimization Technologies, AAPS PharmSci Tech, 12(4), 1324-1334 (2011).
International Conference on Harmonization (ICH) Q8 (R2): Pharmaceutical Development (August 2009).
Published
How to Cite
Issue
Section

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
Copyright © Author(s) retain the copyright of this article.

